Carbonitriding Process

Carbonitriding is a heat treatment process by which carbon and nitrogen (via ammonia gas) permeate the surface layer of steel components. The process involves temperatures of around 850°C followed by quenching in oil or gas solutions. Successful completion of this process will grant the steel components a variety of beneficial properties, most notably increased wear resistance Carbonitriding: the diffusion of carbon and nitrogen atoms into the surface of a metal to increase hardness; nitrogen is usually added to the endothermic atmosphere Heat Treatment: The temperature used for carbonitriding should be around 850°C (1550°F). This is lower than the temperature used for carburizing, and the time for which the part will be heat treated for is shorter as well. These lower temperatures used for carbonitriding compared to carburation also means there is less distortion of the part, especially during quenching. However, this is a higher temperature than what is used for standard nitriding. Quenching: Once the part has been heat treated, it should be immediately quenched in either oil or gas with a protective atmosphere. While water is another possible quenching medium, mild steels can distort more when quenched in water. For this reason, quenching in oil or gas with a protective atmosphere is recommended over water. Benefits of Carbonitriding Many different applications for carbonitrided parts in high-wear situations such as gear teeth, bearings, and tools.

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Spectroscopy

Optical emission spectroscopy using arc and spark excitation (Arc Spark OES) is the preferred method for trace metal analysis to determine the chemical composition of metallic samples. This process is widely used in the metal making industries, including primary producers, foundries, die casters and manufacturing. Optical emission spectrometry involves applying electrical energy in the form of spark generated between an electrode and a metal sample, whereby the vaporized atoms are brought to a high energy state within a so-called "discharge plasma". These excited atoms and ions in the discharge plasma create a unique emission spectrum specific to each element, as shown at right. Thus, a single element generates numerous characteristic emission spectral lines.

Case Carburizing process.

Case hardening Process Case hardening is a material processing method that is used to increase the hardness of the outer surface of a metal. Case hardening results in a very thin layer of metal that is notably harder than the larger volume of metal underneath of the hardened layer. - It is mainly used on low-carbon steels. The part is heated to 871–954 °C (1600–1750 °F) - Attempt to harden an entire metal object. One reason is efficiency. Less energy and less time are required to heat the outermost surface of a metal as opposed to its entire cross section. - A hard outside shell and a more ductile interior. What Types of Metals Can Be Case Hardened? Metals that can be case hardened are generally limited to ferrous materials, although there are special cases such as the Nitriding of some titanium or aluminum alloys. The ferrous metals commonly case hardened are. Gears Fasteners Camshafts Rods Pins --BENEFITS OF CASE HARDENING Creating a more durable product Increases wear-resista

Rockwell test procedure.

INFORMATION. Rockwell hardness test, a differential-depth method, the residual depth of the indent made by the indenter is measured. The deeper a defined indenter penetrates at a defined test force into the surface of a workpiece (specimen), the softer the tested material. In the Rockwell method, the total test force is applied in two stages. This allows the impact of specimen surface roughness (e.g. grooves in the specimen) and measuring errors caused by backlash in indentation depth measurement to be eliminated. THE INDIVIDUAL ROCKWELL METHODS ARE DISTINGUISHED FROM EACH OTHER AND. The five resulting Rockwell methods use five different indenters (diamond cone with 120 o curvature or a hard metal ball made from tungsten carbide with diameters of: 1/16",1/8",1/4",1/2") and six different total test forces (15, 30, 45, 60, 100, 150 kgf).. This results in 30 different - standardised according to ISO 6508 and ASTM E18 – Rockwell scales (e.g. A, B, C, 30N,

Heat Treatment and Metallurgy Lab

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